M-01 // OEE

Real-time OEE,
straight from the PLC.

Availability, performance, and quality pulled directly from your control system tags — no clipboards, no shift-end estimates. The number updates as conditions change on the floor.

  • Per-line and per-asset OEE rolling in real time
  • Auto downtime coding from PLC state changes
  • Loss-tree breakdown to isolate exactly where time goes
  • Andon alerts when any line dips below threshold mid-shift
Typical outcomes // 90-day post-deployment
+12pts
Average OEE lift measured across all live customer sites in the first 90 days after go-live.
Loss categories eliminated
Unplanned DT
78%
Speed loss
61%
Minor stops
54%

"We could see exactly where the shift was going before the shift was over."

— Plant Manager, discrete manufacturing
OEE Monitor // Line 3 · AssemblyLive
Avail.
94.2%
↑ +1.4%
Perf.
96.1%
↑ +0.6%
Qual.
98.4%
↑ +0.2%
Shift Trend // OEE %Rolling 60 points
TimeDowntime EventDuration
Deployment // From camera to live inspection
01
Mount any IP cameraUSB, GigE, or existing network cameras. No specialist hardware needed.
02
Capture 20 good examplesYour supervisor photographs good parts directly in the browser — no labelling, no annotation tool.
03
Model trains at the edgeOne-shot training runs on the local device. No cloud upload. No GPU cluster. Under 10 minutes.
04
Live inspection beginsPass/fail signal writes back to the PLC. Reject mechanisms fire automatically. Every result logged.
Setup time
<1h
Camera to live inspection
Inference
<100ms
Edge, no cloud round-trip
M-02 // Quality

No-code AI vision,
deployed in a shift.

Point a camera at any inspection station. Veltrix learns what a good part looks like from a handful of examples — no model training, no Python, no engineering overhead.

  • Edge inference under 100ms — detection runs at the cell
  • Pass / fail signal back to PLC — reject mechanisms fire automatically
  • Full part traceability — every inspection logged with timestamp and image
  • No-code model training in the browser by your own supervisors
Vision QA // Cell B · Station 04Live
CAM-B04 · 60fps
Detection Zone
Part IDCellResult
Passed
0
parts this shift
Rejected
0
auto-flagged
First-Pass Yield
rolling shift avg
Inspection Rate
0/min
throughput
M-03 // Materials

Auto-ordering materials
for just-in-time delivery.

Veltrix watches live consumption from your PLC tags and triggers reorder signals the moment thresholds are crossed — not when someone notices an empty bin.

  • Consumption pulled from PLC tags in real time
  • Automatic reorder signals sent to your supplier the instant stock dips below threshold
  • Projected stockout time calculated from current burn rate
  • Full order log with timestamps, quantities, and delivery ETAs
Why it matters // The cost of getting it wrong
Avg stockout cost
$18k
per hour of production lost to missing material
Overstock tied up
23%
of working capital in excess safety stock
Manual checks
3.4h
per shift spent on bin-level inventory walks
With Veltrix
0h
PLC consumption is the inventory count

"The bin was never empty again. The system just… handled it."

— Production Supervisor, automotive components
JIT Materials // Plant Floor · Line 3Live
Active Materials
4
Orders Today
2
Stockouts
0
Order Activity

Want one module running in two weeks?

Book a Demo