01
Service / Radio Shuttle

High-density Radio Shuttle systems.

We design, integrate, and deploy automated deep-lane storage that fits up to 80% more pallets in the same building. Every shuttle, lane, and pallet is visible on a real-time control portal. FIFO is enforced by the system itself — not by the people on the floor.

  • [ 01 ]
    Deep-lane storage design Lane configurations sized to your throughput, SKU profile, and lift-truck fleet — typically 6 to 24 positions deep.
  • [ 02 ]
    WMS integration via middleware service SQL-based allocation engine, OPC tag bridges, and live status APIs that keep your WMS in control.
  • [ 03 ]
    Shuttle fleet management portal Web-based control surface for assignment, override, error recovery, and audit trail.
  • [ 04 ]
    Phased commissioning & training Lane-by-lane go-live with zero-downtime cutover and on-site hypercare.
Request Site Survey
RACK_LAYOUT // BAY 02 9 ACTIVE
AISLE C / TOP-DOWN VIEW
Pallets/Lane
24
Density Gain
+80%
Lanes
190
Shuttles
9
02
Service / Integration

PLC ↔ Middleware Integration.

The data flowing between your floor and your business systems is too important to be brittle. We build observable, fault-tolerant bridges from PLC and SCADA layers all the way up to WMS, ERP, and analytics — with health monitoring and automated recovery built in.

  • [ 01 ]
    OPC-UA / Kepware tag architectures The IT/OT boundary done right — schema-locked, version-controlled, monitored.
  • [ 02 ]
    WMS / ERP / SAP connectors Reliable bidirectional flow for inventory, orders, receipts, and movement confirmations.
  • [ 03 ]
    Health monitoring & alerting Every service polled, every poll logged, every error escalated. Issues surface in seconds, not hours.
  • [ 04 ]
    Manual override & recovery When something fails, operations keeps running. We design every integration with a fallback path.
Discuss Your Stack
INTEGRATION // STACK ● ALL HEALTHY
Layer 1 — IT
WMS / ERP
Layer 2 — Allocation
SQL Engine
Layer 3 — Bridge
Middleware Service
Layer 4 — OT
OPC / Kepware → PLC
03
Service / Data Visualization

SQL Connectors & Live Dashboards.

Your operation already produces enormous amounts of data. We turn it into real-time dashboards floor leaders actually use: live KPIs, custom alarms, drill-down detail, and embeddable widgets — built directly on the SQL data your systems already write.

  • [ 01 ]
    SQL pipeline architecture Views, stored procedures, and replication patterns sized to your read/write profile.
  • [ 02 ]
    Real-time web dashboards Custom-built portals with live polling, alarm states, and role-based access.
  • [ 03 ]
    KPI framework definition The hardest part of dashboards is deciding what to measure. We help you define the metrics that drive shift behavior.
  • [ 04 ]
    Power BI / Grafana integration Seamless layering on top of the BI tools your business teams already use.
Get a Dashboard Demo
OPS // 24H KPI VIEW LIVE
PICKS PER HOUR
Picks/Hr
142
SKU Touch
87%
Accuracy
99.7%
Aged > 4hr
3
04
Service / Applied AI

Applied AI for industrial operations.

Most "AI for manufacturing" pitches are overengineered or under-deployed. We focus on the four use cases that consistently move the needle: predictive maintenance, anomaly detection, vision-based QA, and operational forecasting — all built on the data you're already collecting.

  • [ 01 ]
    Predictive maintenance models Flag bearings, motors, drives, and conveyor failures weeks before they happen.
  • [ 02 ]
    Anomaly detection in real-time data streams Surface unusual sensor patterns, throughput dips, and quality drift before they become incidents.
  • [ 03 ]
    Computer vision QA Camera-based inspection at line speed for surface defects, label accuracy, and packaging integrity.
  • [ 04 ]
    Throughput & demand forecasting Hourly, daily, and seasonal forecasts that drive labor planning and inventory positioning.
Discuss an AI Pilot
MODEL // PREDICT_v2.4 TRAINED 03/24
FAILURE PROBABILITY HEATMAP / 24 LINES × 7 DAYS
Accuracy
94%
Lead Time
8wk
Saved/Yr
$2.1M
False Pos.
< 2%

Tell us where it hurts. We'll build the fix.

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